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  • Precision machining of small holes by the hybrid process of ...

    2011.1.1  A hybrid process of grinding and electrochemical removal for machining of precision small holes on hard-to-machine materials is presented in this paper. Precision holes with sharp edges and without burrs could be obtained while the material removals

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  • Small hole drilling of Ti–6Al–4V using ultrasonic-assisted

    2021.1.1  Small hole drilling and other small mechanical machining processes are usually performed using drills with diameters of less than 1 mm. Because of the very small diameters and high rotational speeds, the most common cause of the failure of drills is

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  • Ultrasonic-assisted electrochemical drill-grinding of small holes

    2020.2.1  of machining small holes which called ultrasonic-assisted electrochemical drill-grinding (UAECDG) is proposed. First, the principle of UAECDG is analyzed through analysis of UAECDG process and ...

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  • The small hole helical mill-grinding process and application

    2017.1.13  7 Citations Metrics Abstract With the volume fraction of SiC increasing, the machinability and electrical machining performance of SiCp/Al metal matrix composites (SiCp/Al MMCs) decreases gradually. Therefore, it is difficult to machine small holes in

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  • A technical note: an ultra-high-speed motorized spindle

    2018.6.16  Abstract This technical note proposes an ultra-high-speed motorized spindle for internal grinding of the small-deep hole, which is composed of a spindle driven subsystem and a grinding coolant supply subsystem. The spindle drive subsystem is

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  • Ultrasonic-assisted electrochemical drill-grinding of small holes

    Influence of electrical parameters, ultrasonic amplitude and matching degree between electrolysis and mechanical grinding on the machining quality of small holes are discussed experimentally, which demonstrated that the small holes with the hole diameter of 1.1 ±

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  • Experimental study on ultrasonic vibration–assisted drilling micro-hole ...

    2022.5.6  This paper intends to compare six commonly used tools for micro-hole drilling of SiCf/SiC CMC assisted by ultrasonic vibration: carbide drill, PCD drill, electroplated diamond abrasive tool, grinding drill, coated grinding drill, and PDC tool.

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  • Precision machining of small holes by the hybrid process of ...

    2011.1.1  This paper presents a hybrid process of grinding and electrochemical removal for machining of precision small holes with hard-to-machine materials. In the process, a metal rod with coated abrasives as cathode tool rotates at high speed and

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  • How To Cut A Hole In A Ceramic Tile - Ready To DIY

    2022.11.8  The answer is similar to cutting a square hole in a ceramic tile. You can use an angle grinder to cut a rectangular hole in a ceramic tile. After drawing the hole with a magic marker, cut down through the tile

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  • Experimental study on ultrasonic vibration–assisted drilling micro-hole ...

    2022.5.6  This paper intends to compare six commonly used tools for micro-hole drilling of SiC f /SiC CMC assisted by ultrasonic vibration: carbide drill, PCD drill, electroplated diamond abrasive tool, grinding drill, coated grinding drill, and PDC tool. First, the material removal process is theoretically analyzed, and the difference in tool life and ...

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  • Small hole drilling of Ti–6Al–4V using ultrasonic-assisted plasma ...

    2021.1.1  To further reduce the tool wear and improve the MRR in the small hole drilling of Ti–6Al–4V, a hybrid material removal process was proposed in this work that was a combination of PEO and UAG. Hereafter, the process is called small hole drilling by ultrasonic-assisted plasma oxidation grinding (UPOG).

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  • Ultrasonic-assisted electrochemical drill-grinding of small holes

    2020.2.1  Surface morphology of the inner wall of small holes when ECM does not match mechanical grinding. X. Zhu et al. / Journal of Advanced Research 23 (2020) 151–161 157 the direct grinding of the ...

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  • Ultrasonic-assisted electrochemical drill-grinding of small holes

    2020.2.15  Introduction. Small holes are widely used in aerospace, automobile, ship and other industries, such as engine blades, combustion chambers, cooling rings, bottom plates and so on , , , .Generally speaking, holes with diameter of 0.3–3 mm are called small holes , .Because the diameter of small holes is relatively small, and the machining

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  • Small hole drilling of Ti–6Al–4V using ultrasonic-assisted

    DOI: 10.1016/J.PRECISIONENG.2020.09.020 Corpus ID: 225009317; Small hole drilling of Ti–6Al–4V using ultrasonic-assisted plasma electric oxidation grinding @article{Li2021SmallHD, title={Small hole drilling of Ti–6Al–4V using ultrasonic-assisted plasma electric oxidation grinding}, author={Sisi Li and Lijun Wang and Gengzhuo Li and

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  • Small-hole grinding tool for correcting hole diameter

    2010.3.3  The invention relates to a small-hole grinding tool of a drilling machine for correcting hole diameter. The small-hole grinding tool comprises a grinding mandrel; the grinding mandrel is a conical shaft, and the large-diameter end thereof is a clamping part; the clamping part is provided with a circular slot in the radial direction, and an open

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  • Investigation on grinding force and machining quality during

    2019.10.1  The rotary ultrasonic grinding and common grinding tests of deep-small holes for fluorophlogopite ceramics were performed on an ultrasonic vibration and precision machining center. The axial ...

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  • Precision machining of small holes by the hybrid process of ...

    2011.1.1  This paper presents a hybrid process of grinding and electrochemical removal for machining of precision small holes with hard-to-machine materials. In the process, a metal rod with coated abrasives as cathode tool rotates at high speed and removes material electrochemically and mechanically for a pre-machined pilot hole. The

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  • Small-hole lapping tool for correcting hole diameter

    2010.3.3  The utility model relates to a small-hole lapping tool for correcting hole diameter, which comprises a lapping core shaft. The lapping core shaft is a conical shaft of which the big diameter end is a clamping part provided with an annular slot in a redial direction. An opening steel ring is arranged in the annular slot. The other side of the

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  • Precision machining of small holes by the hybrid process of ...

    2011.1.1  This paper presents a hybrid process of grinding and electrochemical removal for machining of precision small holes with hard-to-machine materials. In the process, a metal rod with coated abrasives as cathode tool rotates at high speed and removes material electrochemically and mechanically for a pre-machined pilot hole.

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  • A predictive model on surface roughness during internal

    2019.4.16  The surface roughness of nozzles has important influence on the quality of fuel atomization. The diameter of nozzles in aero engine is generally less than 1 mm. Because of the smaller diameter of the grinding wheel used, its stiffness is poor and thus the wheel tends to deflect under the grinding force. The deflection of grinding wheel has

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  • Modeling and Design Analysis of a Deep Hole Internal Grinding

    2022.4.16  The small features slightly impact the performance, so in the FE model, the small features such as screw, holes, chamfer, curves, etc., have been removed to simplify and reduce the analysis time. The main components bed, bases, and tables are made of gray cast iron, on-machine measurement holder, grinding shaft holder, and headstock

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  • A comprehensive review of micro-grinding: emphasis on

    2019.5.18  Micro-grinding is a tool based mechanical micromachining process which is mostly applied to create and finish 3D micro-features on hard and brittle materials such as glass, silicon, alumina, etc. Miniature-sized abrasive tool comes in physical contact with the workpiece and removes the unwanted material with mostly nanometric undeformed chip

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  • Fabrication of deep and small holes by synchronized laser

    2019.11.7  To address the issues of each individual machining process, various hybrid machining processes have been proposed to fabricate small holes with high surface quality and high efficiency, such as electrochemical discharge machining (ECDM) , laser and electrochemical machining (LECM) , electrochemical grinding , and tube electrode

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  • A predictive model on surface roughness during internal

    2019.7.20  grinding of small holes Hao Su1 Changyong Yang1 Shaowu Gao1 Yucan Fu1 Wengfeng Ding1 Received: 14 December 2018/Accepted: 26 March 2019/Published online: 16 April 2019 # Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract The surface roughness of nozzles has important influence on the quality of

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  • The small hole helical mill-grinding process and application

    2017.1.13  Meanwhile, the experiments of small hole helical mill-grinding in 65% volume fraction SiCp/Al MMCs are carried out. The experimental results show this process has the superiority in decreasing axial force, avoiding hole exit defects, and improving the small hole machinability. Under the premise of no obvious defects in the orifice and the

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  • Formation mechanism and modelling of exit edge-chipping

    2020.6.1  DOI: 10.1016/j.ceramint.2020.02.008 Corpus ID: 213564766; Formation mechanism and modelling of exit edge-chipping during ultrasonic vibration grinding of deep-small holes of microcrystalline-mica ceramics

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  • Small hole drilling of Ti–6Al–4V using ultrasonic-assisted

    2021.1.1  Finally, small holes with diameter of 1.1 ± 0.01 mm, surface roughness of 0.31 μm and taper of less than 0.6 degree were machined by UAECDG, which revealed UAECDG is a promising compound ...

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  • Non-Traditional Methods For Making Small Holes

    2002.6.15  A third process for making small holes is EDM microdrilling. The EDM microdrilling machine is essentially a sinker or ram-type EDM machine with some interesting modifications that enable it to drill holes as small as 0.0002 inch in diameter. Pure tungsten wire is the preferred electrode material for some users because of its exceptional wear ...

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